Pakian Armored Vehicles is one of the leading providers of bulletproof and customized armored vehicles in Pakistan. With a focus on VIP security and reliability, Pakian offers tailored armoring solutions for government officials, corporates, and private individuals. In this blog, we walk you through the detailed step-by-step process of armoring a vehicle in Pakistan. Whether you are looking for civilian protection or high-risk tactical vehicles, Pakian has the expertise you can trust.
Process of Armoring a Vehicle in Pakistan: Step by Step
1. Client Consultation & Vehicle Selection
Initial Meeting: Discuss client’s security needs, risk level, and usage (VIP transport, military, cash transit, etc.).
Vehicle Type: Client either provides their own vehicle or selects from available options (commonly SUVs like Toyota Land Cruiser, Haval, Prado, etc.).
2. Threat Assessment & Protection Level
Protection Level Choice: Based on threat (e.g., handgun, AK-47, or blast threats), the appropriate ballistic level is selected (e.g., B4, B6, B7).
Customization: Determine specific protection needs such as fuel tank protection, run-flat tires, or underbody blast protection.
3. Disassembly of Vehicle
Interior Stripping: Entire interior, including seats, carpets, panels, and electronics, is removed.
Precise Measurements: The vehicle is measured to design ballistic panels that fit perfectly.
4. Fabrication of Armor Panels
Material Cutting: Armor steel or composite ballistic materials are laser-cut or CNC-cut for exact vehicle specs.
Glass Replacement: Standard glass is replaced with multi-layered bullet-resistant glass (usually 39mm to 72mm thick, depending on level).
5. Armor Installation
Body Shell Protection: Armor is installed inside doors, pillars, firewall, roof, rear bulkhead, and floor.
Overlap System: Special overlaps are created to ensure there are no ballistic gaps (bullet entry points).
Welded or Bolt-On Panels: Depending on design, either modular or welded armoring systems are used.
6. Reinforcement of Key Components
Suspension Upgrade: Heavy-duty suspension and brakes are installed to handle the extra weight.
Run-Flat Tires: Installed so the vehicle can move even after being shot at.
Battery & ECU Protection: Vital electronics and batteries are enclosed in ballistic boxes.
Fuel Tank & Radiator Protection: Reinforced to avoid explosion or failure under fire.
7. Reassembly & Finishing
Interior Reinstallation: Original or custom interior is refitted, and all wiring is redone.
Cosmetic Touches: Paint, trims, and fittings are done to make the vehicle look stock and discreet.
8. Quality Control & Testing
Testing Procedures: Ballistic testing (via certification or demonstration), road testing, and quality checks.
Certifications: Vehicles may receive certification from international labs if needed (e.g., VPAM, CEN, NIJ standards).
9. Final Delivery to Client
Training (Optional): Some companies provide driver training for armored vehicle handling.
Documentation: Delivery includes manuals, warranty cards, and ballistic certificates (if applicable).
10. After-Sales Support & Maintenance
Service Plans: Regular servicing for armored components, including suspension and run-flat tires.
Upgrades & Repairs: Clients can request add-ons or repairs based on new needs or wear-and-tear.
Common Armoring Levels in Pakistan
| Level | Protection Against | Common Usage |
| B4 | Handguns (up to .44 Magnum) | Civilian use, VIP |
| B6 | AK-47, M16, high-powered rifles | Government, VIPs, foreign envoys |
| B7 | Armor-piercing rounds, high explosives | Military, high-risk zones |
Pakian Armored Vehicles ensures the highest quality standards and discreet protection for VIP security and critical missions. By following this comprehensive step-by-step armoring process, clients can be assured of unmatched safety and performance. If you’re considering upgrading your vehicle to an armored one, Pakian is the trusted name in Pakistan for premium protection.
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